自然科学版
陕西师范大学学报(自然科学版)
物理学与信息科学
超声电火花小孔加工中系统谐振频率的研究
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倪皓1,2, 宫虎1*, 董颖怀3
(1 天津大学 精密仪器与光电子工程学院,天津 300072;2 天津城建大学 理学院,天津 300384;3 天津科技大学 机械工程学院,天津 300222)
宫虎,男,副教授,博士生导师,主要从事机器人集成制造系统、复杂曲面加工方法及理论、先进材料加工工艺及装备研究。E-mail: gonghu@tju.edu.cn
摘要:
在超声电火花深小孔的加工过程中,随着电极的损耗,电极长度逐渐变短,导致振动系统的谐振频率发生改变,在加工至一定深度后电极振幅减小甚至消失。为了确定电极损耗后系统的谐振频率,保证加工过程中电极的稳定振动,基于振动系统的力学模型,通过解析方法分析了电极长度对振动系统谐振频率的影响规律,确定了可用的最短电极长度。结果表明:在夹持细长电极时,不仅存在电极的局部共振,还存在驱动系统的局部共振;当电极长度接近最短电极长度时,电极自身谐振频率接近驱动系统的自身谐振频率,系统的谐振频率与电极自身谐振频率的偏差增大。
关键词:
电火花加工; 超声加工; 局部共振
收稿日期:
2018-10-15
中图分类号:
O426.9
文献标识码:
A
文章编号:
1672-4291(2019)02-0026-06
基金项目:
国家自然科学基金(51505334)
Doi:
Study on the resonance frequency in ultrasonic aided electrical discharge machining
NI Hao1,2, GONG Hu1*, DONG Yinghuai3
(1 School of Precision Instrument and Optoelectronics Engineering,Tianjin University,Tianjin 300072,China;2 School of Science,Tianjin Chengjian University,Tianjin 300384,China;3 School of Mechanical Engineering, Tianjin University of Science & Technology,Tianjin 300222,China)
Abstract:
In the experiment of deep holes drilling with ultrasonic aided electrical discharge machining(UEDM),it is found that with the increase of electrode wear, the vibration amplitude of electrode decreased. It is due to the resonance frequency variation of vibration system when electrode length decreases. To keep the stability of vibration, it is necessary to study the effect of electrode length on the resonance frequency of vibration system.The effect of length change of electrodes on the resonance frequency is elaborately analyzed based on a mechanical model of vibration system. A calculation method for determining the practicable shortest electrode length is proposed. The study results show that, as well as the local resonance of electrode, the local resonance of drive system of transducer is found, when electrode length is close to the shortest length, local resonance frequency of an electrode is close to that of a driving system, and the deviation between the resonance frequency of an electrode and actual resonance frequency of vibration system increases.
KeyWords:
electrical discharge machining;ultrasonic machining;local resonance