自然科学版
陕西师范大学学报(自然科学版)
换能器与超声加工专题
利用超声振动锯切硅片中的磨粒作用机制
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沈剑云*, 朱旭, 李政材, 徐西鹏
(华侨大学 机电及自动化学院, 福建 厦门 361021)
沈剑云,男,研究员,研究方向:硬脆性材料的高效精密加工、超声辅助加工等。E-mail:jianyun@hqu.edu.cn
摘要:
为研究超声振动对单晶硅划片断面形貌形成机制的影响,建立了超声振动磨粒的运动轨迹方程,运用MATLAB软件对磨粒轨迹进行仿真。分别对单晶硅片进行径向振动旋转超声锯切和普通锯切,并对其断面形貌进行观察。结果表明:使用径向振动旋转超声锯切所产生的表面划痕为相互交错的波浪形,而普通锯切所产生的划痕为直线型,实验结果验证了磨粒运动轨迹理论分析的正确性。
关键词:
径向振动锯切; 单晶硅; 磨粒轨迹; 断面形貌
收稿日期:
2018-01-16
中图分类号:
TN1625.1
文献标识码:
A
文章编号:
1672-4291(2018)03-0021-05
基金项目:
福建省高校产学合作项目(2018H6013);福建省教育厅A类科技项目(JA13019)
Doi:
The abrasive grain action mechanism in the process of sawing monocrystalline with radial ultrasonic vibration assistance
SHEN Jianyun*, ZHU Xu, LI Zhengcai, XU Xipeng
(School of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021, Fujian, China)
Abstract:
In order to study the influence of ultrasonic vibration on the formation mechanism of the cross section of sawing monocrystalline silicon, the equation of cutting trace of abrasive grain in radial vibration rotary sawing process was presented, and the trace of abrasive grain was simulated using the MATLAB.The experiments of radial vibration rotary sawing and conventional sawing of monocrystalline silicon were carried out respectively. After sawing, the micrographs of the cross section surfaces were analyzed with SEM. The experimental results show that the scratches on the cross section produced by ultrasonic assisted sawing present a crisscross wave path, while the straight line shaped path is produced in the conventional sawing process. And the simulated consequences are compared with the formation of cross section and their microstructures are found to be in the same manner, which proved the validity of this analytical method.
KeyWords:
radial vibration rotary sawing; monocrystalline silicon; trace of abrasive grain; formation of cross section